Friday, 12 July 2019

Vestel 17MB120 main board functions, firmware update, common faults


Used with -Vestel 17MB120JVC LT43C862, Vestel 4K Smart55UA8300, Telefunken D55U400, Hitachi 55HK6T74UA, Hitachi 43F501HG2W69, Hitachi 48HK6T74U, Poloroid P43UP0117A, Toshiba 55U6663DB, Philips 49PUS6031, Bush LED49292UHHDFVP and many more brand LED TVs
MICROCONTROLLER (MSTAR MSD95M0D)
The Si2151 is Silicon Labs' sixth-generation hybrid TV tuner supporting all worldwide terrestrial and cable TV standards. Requiring no external balun, SAW filters, wire wound inductors or LNAs, the Si2151 offers the lowest-cost BOM for a hybrid TV tuner. Also included are an integrated power-on reset circuit and an option for single power supply operation. As with prior-generation Silicon Labs TV tuners, the Si2151 maintains very high linearity and low noise to deliver superior picture quality and a higher number of received stations when compared to other silicon tuners. The Si2151 offers increased immunity to WiFi and LTE interference, eliminating the need for external filtering. For the best performance with next-generation digital TV standards, such as DVB-T2/C2, the Si2151 delivers industry-leading phase noise performance.
MAIN AMPLIFIER (U8) (10W/12W OPTİONS)
AD82587D is a digital audio amplifier capable of driving a pair of 8 ohm, 20W or a single 4 ohm, 40W speaker, both which operate with play music at a 24V supply without external heat-sink or fan requirement.
Using I2C digital control interface, the user can control AD82587D’s input format selection, DRC (dynamic range control), mute and volume control functions. AD82587D has many built-in protection circuits to safeguard AD82587D from connection errors.
SUBWOOFER AMPLIFIER (U9) (12 W)
AD82586C is a digital audio amplifier capable of driving a pair of 8 ohm, 20W operating at 24V supply without external heat-sink or fan requirement with play music.
AD82586C has 20 bands EQ function and can operate 20W stereo or 40W mono optionally.
AD82586C can provide advanced audio processing capabilities, such as volume control, 20 bands speaker EQ, audio mixing, 3D surround and DRC (dynamic range control). These functions are fully programmable via a simple I2C control interface.
Robust protection circuits are provided to protect AD82586C from damage due to accidental erroneous operating condition. AD82586C is more tolerant to noise and PVT (Process, Voltage, and Temperature) variation than the analog Class-AB or Class-D audio amplifier counterpart implemented by analog circuit design. AD82586C is pop free during instantaneous power switch because of its built-in, robust anti-pop circuit.
HEADPHONE AMPLIFIER (U59)
The AD22657B is a 2-Vrms cap-less stereo line driver. The device is ideal for single supply electronics.
Cap-less design can eliminate output dc-blocking capacitors for better low frequency response and save cost.
The AD22657B is capable of delivering 2-Vrms output into a 10k ohm load with 3.3V supply. The gain settings can be set by users from 1V/V to 10V/V externally. The AD22657B has under voltage protection to prevent POP noise. Build-in shutdown control and de-pop control sequence also help AD22657B to be a pop less device.
The AD22657B is available in a 10-pin MSOP package.
Power socket is used for taking voltages which are 12V, 5V and VDD_Audio. These voltages are produced in power board. Also socket is used for giving dimming, backlight and standby signals with power board. It is shown at figure.
VDD_Audio goes directly to the audio side, through power socket other incoming voltages from power card are converted several voltages.
TPS54528
The TPS54528 is an adaptive on-time D-CAP2 mode synchronous buck converter.The TPS54528 enables system designers to complete the suite of various end-equipment power bus regulators with a cost effective, low component count, low standby current solution. The main control loop for the TPS54528 uses the D-CAP2 mode control that provides a fast transient response with no external compensation components. The adaptive on-time control supports seamless transition between PWM mode at higher load conditions and Eco-mode operation at light loads. Eco-mode allows the TSP54528 to maintain high efficiency during lighter load conditions. The TPS54528 also has a proprietary circuit that enables the device to adopt to both low equivalent series resistance (ESR)output capacitors, such as POSCAP or SP-CAP, and ultra-low ESR ceramic capacitors.
The device operates from 4.5-V to 18-V VIN input. The output voltage can be programmed between 0.76 V and 6 V. The device also features an adjustable soft start time. The TPS54528 is available in the 8-pin DDA package, and designed to operate from -40 C to 85 C.
TPS54628
The TPS54628 is an adaptive on-time D-CAP2 mode synchronous buck converter. The TPS54628 enables system designers to complete the suite of various end-equipment power bus regulators with a cost effective, low component count, low standby current solution. The main control loop for the TPS54628 uses the D-CAP2 mode control that provides a fast transient response with no external compensation components. The adaptive on-time control supports seamless transition between PWM mode at higher load conditions and Eco-mode operation at light loads. Eco-mode allows the TSP54628 to maintain high efficiency during lighter load conditions. The TPS54628 also has a proprietary circuit that enables the device to adopt to both low equivalent series resistance (ESR)output capacitors, such as POSCAP or SP-CAP, and ultra-low ESR ceramic capacitors.
The device operates from 4.5-V to 18-V VIN input. The output voltage can be programmed between 0.76 V and 7 V. The device also features an adjustable soft start time. The TPS54628 is available in the 8-pin DDA and 10-pin DRC packages, and is designed to operate over the ambient temperature range of -40C to 85C.
TPS54821
The TPS54821 in thermally enhanced 3.5 mm x 3.5 mm QFN package is a full featured 17 V, 8 A synchronous step down converter which is optimized for small designs through high efficiency and integrating the high-side and low-side MOSFETs. Further space savings are achieved through current mode control, which reduces component count, and by selecting a high switching frequency, reducing the inductor's footprint. The output voltage startup ramp is controlled by the SS/TR pin which allows operation as either a stand-alone power supply or in tracking situations. Power sequencing is also possible by correctly configuring the enable and the open drain power good pins. Cycle by cycle current limiting on the high-side FET protects the device in overload situations and is enhanced by a low-side sourcing current limit which prevents current runaway. There is also a low-side sinking current limit which turns off the low-side MOSFET to prevent excessive reverse current. Hiccup protection will be triggered if the overcurrent condition has persisted for longer than the preset time. Thermal hiccup protection disables the device when the die temperature exceeds the thermal shutdown temperature and enables the part again after the built-in thermal shutdown hiccup time.
FDS4685
This P-Channel MOSFET is a rugged gate version of Fairchild Semiconductor’s advanced Power Trench process. It has been optimized for power management applications requiring a wide range of gate drive voltage ratings (4.5V – 20V).
APL5910
The APL5910 is a 1A ultra low dropout linear regulator. The IC needs two supply voltages, one is a control voltage (VCNTL) for the control circuitry, the other is a main supply voltage (VIN) for power conversion, to reduce power dissipation and provide extremely low dropout voltage. The APL5910 integrates many functions.
A Power-On- Reset (POR) circuit monitors both supply voltages on VCNTL and VIN pins to prevent erroneous operations. The functions of thermal shutdown and current-limit protect the device against thermal and current over-loads. A POK indicates that the output voltage status with a delay time set internally. It can control other converter for power sequence. The APL5910 can be enabled by other power systems. Pulling and holding the EN voltage below 0.4V shuts off the output.
The APL5910 is available in a SOP-8P package which features small size as SOP-8 and an Exposed Pad to reduce the junction-to-case resistance to extend power range of applications.
HYNİX H5TQ2G63GFR: 2GB DDR3 SDRAM
The H5TQ2G83GFR-xxC, H5TQ2G63GFR-xxC, H5TQ2G83GFR-xxI, H5TQ2G63GFR-xxI, H5TQ2G83GFRxxL, H5TQ2G63GFR-xxL, H5TQ2G83GFR-xxJ, H5TQ2G63GFR-xxJ are a 2, 147, 483, 648-bit CMOS Double Data Rate III (DDR3) Synchronous DRAM, ideally suited for the main memory applications which requires large memory density and high bandwidth. SK Hynix 2Gb DDR3 SDRAMs offer fully synchronous operations referenced to both rising and falling edges of the clock. While all addresses and control inputs are latched on the rising edges of the CK (falling edges of the CK), Data, Data strobes and Write data masks inputs are sampled on both rising and falling edges of it. The data paths are internally pipelined and 8-bit pre-fetched to achieve very high bandwidth.
HYNİX H5TQ4G63GFR: 4GB DDR3L SDRAM 
The H5TC4G83CFR-xxA(I,L,J),H5TQC4G63CFR-xxA(I,L,J) are a 4Gb low power Double Data Rate III (DDR3L) Synchronous DRAM, ideally suited for the main memory applications which requires large memory density, high bandwidth and low power operation at 1.35V. SK Hynix DDR3L SDRAM provides backward compatibility with the 1.5V DDR3 based environment without any changes. SK Hynix 4Gb DDR3L SDRAMs offer fully synchronous operations referenced to both rising and falling edges of the clock. While all addresses and control inputs are latched on the rising edges of the clock (falling edges of the clock), data, data strobes and write data masks inputs are sampled on both rising and falling edges of it. The data paths are internally pipe lined. and 8-bit prefetched to achieve very high bandwidth.
MT29F4G08ABAEAWP: 32GBIT (4G X 8 BIT) NAND FLASH MEMORY
Micron NAND Flash devices include an asynchronous data interface for high-performance I/O operations.These devices use a highly multiplexed 8-bit bus (I/Ox) to transfer commands, address, and data. There are five control signals used to implement the asynchronous data interface: CE#, CLE, ALE, WE#, and RE#. Additional signals control hardware write protection and monitor device status (R/B#).This hardware interface creates a low pin-count device with a standard pin out that remains the same from one density to another, enabling future upgrades to higher densities with no board redesign. A target is the unit of memory accessed by a chip enable signal.
A target contains one or more NAND Flash die. A NAND Flash die is the minimum unit that can independently execute commands and report status. A NAND Flash die, in the ONFI specification, is referred to as a logical unit (LUN). There is at least one NAND Flash die per chip enable signal.
MX25L1606E SPI FLASH: 16M-BIT [16M X 1] CMOS SERIAL FLASH EEPROM
The device feature a serial peripheral interface and software protocol allowing operation on a simple 3-wire bus. The three bus signals are a clock input (SCLK), a serial data input (SI), and a serial data output (SO). Serial access to the device is enabled by CS# input.
When it is in Dual Output read mode, the SI and SO pins become SIO0 and SIO1 pins for data output.The device provides sequential read operation on whole chip.  After program/erase command is issued, auto program/ erase algorithms which program/ erase and verify the specified page or sector/block locations will be executed. Program command is executed on byte basis, or page basis, or word basis for erase command is executes on sector, or block, or whole chip basis.To provide user with ease of interface, a status register is included to indicate the status of the chip. The status read command can be issued to detect completion status of a program or erase operation via WIP bit.  Advanced security features enhance the protection and security functions. When the device is not in operation and CS# is high, it is put in standby mode. The device utilizes Macronix's proprietary memory cell, which reliably stores memory contents even after typical 100,000 program and erase cycles.
M25Q32FV SPI FLASH
This W25Q32FV (32M-bit) Serial Flash memory provides a storage solution for systems with limited space, pins and power. The 25Q series offers flexibility and performance well beyond ordinary Serial Flash devices.
They are ideal for code shadowing to RAM, executing code directly from Dual/Quad SPI (XIP) and storing voice, text and data. The device operates on a single 2.7V to 3.6V power supply with current consumption as low as 4mA active and 1uA for power-down. All devices are offered in space-saving packages.
The W25Q32FV array is organized into 16,384 programmable pages of 256-bytes each. Up to 256 bytes can be programmed at a time. Pages can be erased in groups of 16 (4KB sector erase), groups of 128 (32KB block erase), groups of 256 (64KB block erase) or the entire chip (chip erase). The W25Q32FV has 1,024 erasable sectors and 64 erasable blocks respectively. The small 4KB sectors allow for greater flexibility in applications that require data and parameter storage.
The W25Q32FV support the standard Serial Peripheral Interface (SPI), Dual/Quad I/O SPI as well as 2-clocks instruction cycle Quad Peripharel Interface (QPI): Serial Clock, Chip Select, Serial Data I/O0 (DI), I/O1 (D0), I/O2 (/WP), and I/O3 (/HOLD). SPI clock frequencies of up to 104MHz are supported allowing equivalent clock rates of 208MHz (104MHz x 2) for Duad I/O and 416Mhz (104MHz x 4) for Quad I/O when using the Fast Read Dual/Quad I/O and QPI instructions. These transfer rates can outperform standard Asynchronous 8 an 16-bit Parallel Flash memories. The Continuous Read Mode allows for efficient memory Access with as few as 8-clocks of instruction-overhead to read a 24-bit address, allowing true XIP(execute in place) operation.
MSB1246 DVB-T2
The MSB1246 is a single chip demodulator supporting DVB-T2, DVB-T, DVB-C, DVB-S2 and DVB-S standards. The device integrates a house keeping microcontroller that takes care of all real time and algorithmic tasks simplifying the host control interface.
For DVB-T2/T/C, the MSB1246 front end can accept tuners that provide IF or low IF output. For DVBS2/S, the MSB1246 front end can accept tuners that provide zero-IF output. A high rejection channel filter has been included easing the channel filtering requirement of the tuner whilst still meeting the stringent requirements for adjacent channel interference. The MSB1246 may be clocked directly using a crystal, typically 24MHz.
The MSB1246 is capable of blind acquisition of DVB-T/T2, DVB-C and DVB-S2/S signals. All parameters may be detected in this mode enabling fast and accurate auto scanning. Its frequency recovery circuit is able to compensate for all typical tuner and broadcast frequency errors.
TPS65233: LNB SUPPLY AND CONTROL IC
Designed for analog and digital satellite receivers, the TPS65233 is a monolithic voltage regulator with I2C interface, specifically to provide the 13-V/18-V power supply and the 22-kHz tone signaling to the LNB down converter in the antenna dish or to the multi-switch box. It offers a complete solution with very low component count, low power dissipation together with simple design and I2C standard interfacing. TPS65233 features high power efficiency. The boost converter integrates a 120-mΩ power MOSFET running at 500-kHz switching frequency. Drop out voltage at the linear regulator is 0.8 V to minimize power loss. TPS65233 provides multiple ways to generate the 22-kHz signal. Integrated linear regulator with push-pull output stage generates clean 22-kHz tone signal superimposed at the output even at zero loading. Current limit of linear regulator can be programmed by external resistor with ±10% accuracy. Full range of diagnostic read by I2C is available for system monitoring.
MAIN SW UPDATE
In MB120 project, follow software update procedure:
1. mb120_en.bin, RomBoot.bin, PM51.bin and usb_auto_update_G6F.txt documents should be copied directly inside of a flash memory (not in a folder).
2. Insert flash memory to the TV when TV is powered off.
3. While pushing the OK button in remote control, power on and wait. TV will power-up itself.
4. If First Time Installation screen comes, it means software update procedure is successful.
NO BACKLİGHT PROBLEM
If TV is working, led is normal and there is no picture and back light on the panel.
Possible causes: Back-light pin, dimming pin, back-light supply, stby on/off pin BACK-LIGHT_ON/OFF pin should be high when the backlight is ON. R89 must be low when the back-light is OFF. If it is a problem, check Q10 and the panel cables. Also it can be tested in TP137 on main board.
Dimming pin should be high or square wave in open position. If it is low, please check S97 for Mstar side and panel or power cables, connectors.
Back-light power supply should be in panel specs. Please check Q44, shown below; also it can be checked TP175.
STBY_ON/OFF_NOT should be low for tv on condition, please check Q23’s collector.
CI MODULE PROBLEM
CI is not working when CI module inserted.
Possible couses: Supply, suply control pin, detect pins, mechanical positions of pins.
CI supply should be 5V when CI module inserted. If it is not 5V please check CI_PWR_CTRL, this pin should be low. Check mechanical position of CI module. Is it inserted properly or not?
Detect ports should be low. If it is not low check CI connector pins, CI module pins.
STAYİNG İN STAND-BY MODE
Staying in stand-by mode, no other operation
This problem indicates a short on Vcc voltages. Protect pin should be logic high while normal operation.
When there is a short circuit protect pin will be logic low. If you detect logic low on protect pin, unplug the TV set and control voltage points with a multimeter to find the shorted voltage to ground.


NO SOUND PROBLEM
No audio at main TV speaker outputs.
Check supply voltages of 24V_VCC, VDD_AUDIO_MAIN and 3.3V_AMP with a voltage-meter. There may be a problem in headphone connector or headphone detect circuit (when headphone is connected, speakers are automatically muted). Measure voltage at HP_DETECT pin, it should be 3.3v.

STANDBY ON/OFF PROBLEM
Device can not boot, TV hangs in standby mode.There may be a problem about power supply. Check main supplies with a voltage-meter. Also there may be a problem about SW. Try to update TV with latest SW. Additionally it is good to check SW printouts via Teraterm. These printouts may give a clue about the problem. You can use mini scart for terraterm connection.
NO SİGNAL PROBLEM
No signal in TV mode.
Check tuner supply voltage 3V3_TUNER and. Check tuner options are correctly set in Service menu. Check voltage at TUNER_SCL and TUNER_SDA pin of tuner.
Main and Sub-Woofer amplifier schematic

Tuesday, 18 June 2019

LT 26C31BC JVC D.I.S.T - wide LCD panel television service mode, SMPS schematic


D.I.S.T [Digital Image Scaling Technology],
Sound System: A2 (B/G, D/K), NICAM (B/G, I, D/K, L)
Color System: PAL / SECAM / NTSC 3.58 / NTSC 4.43 (NTSC:EXT only)
Remote Control Unit: RM-C1808 (AA/R6 dry cell battery × 2)
DIST (Digital Image Scaling Technology) employs an interpolation method that doubles the scanning lines to realize 1250-line flickerfree picture making it especially suitable for reproducing high resolution pictures even on large-screen displays.
Pixel fault
There are three pixel faults - bright fault , dark fault and flicker fault - that are respectively defined as follows.
(1) BRIGHT FAULT
In this pixel fault, a cell that should not light originally is lighting on and off. For checking this pixel fault, input ALL BLACK SCREEN and find out the cell that is lighting on and off.
(2) Dark fault
In this pixel fault, a cell that should light originally is not lighting or lighting with the brightness twice as brighter as originally lighting. For checking this pixel fault, input 100% of each R/G/B color and find out the cell that is not lighting.
(3) Flicker fault
In the pixel fault, a cell that should light originally or not light originally is flashing on and off. For checking this pixel fault, input ALL BLACK SCREEN signal or 100% of each RGB color and find out the cell that is flashing on and off.
Replacement of memory IC
This unit uses the nonvolatile memory IC. The memory IC memories data for video and deflection circuits. To replace the memory IC without the data written, malfunctions might occurred while power is on, and the normal image might not appear. When replacing the memory IC, be sure to use the IC written with the initial values of data.
Procedure for replacing the memory IC
(1) Switch the power off and unplug the power cord from the wall outlet.
(2) Replacing the memory IC. [Be sure to use the IC written with the initial values of data]
(3) Plug the power cord into the wall outlet and switch the power on.
(4) Check and setting of SYSTEM CONSTANT SET
a) Press the [INFORMATION] key and [MUTING] key on the remote control unit simultaneously.
The SERVICE MENU screen will be displayed.
b) In the SERVICE MENU, press the [INFORMATION] key and [MUTING] key simultaneously.
Then, the SYSTEM CONSTANT SET screen will be displayed.
c) Check whether the setting value of the SYSTEM CONSTANT SET is the same as these indicated.
d) Press the [INFORMATION] key twice to return to the normal screen.
(5) Receive channel setting.  Refer to the OPERATING INSTRUCTIONS and set the receive channels.
(6) User setting
Memories the user setting items. The [USER SETTINGS OF MENU] setting.
(7) Setting of SERVICE MENU
Check the setting items in the SERVICE MENU, set if necessary.
Setting of VSM preset
(1) Enter "5.VSM PRESET" from the SERVICE MENU.
(2) Press the [OK] key to select BRIGHT/STD/SOFT/COOL/NORMAL/WARM mode.
(3) Select the setting item using the [FUNCTION (UP/DOWN)] key.
(4) Set the value using the [FUNCTION (+/-)] key.
(5) Press the [OK] key to memorize the set value.
(6) Press the [INFORMATION] key twice to return to the normal screen.
Adjustment preparation
(1) Prior to the following procedure, be sure to connect the receiver unit and the display unit.
(2) Adjustment of many majorities of the adjustment items for this unit is performed using the remote control.
(3) However, adjustment of some adjustment items is performed in the conventional way, i.e. with components on the boards.
(4) Ensure that the power supply is AC220V.
(5) Allow the set and the measuring devices to run for at least 30 minutes.
(6) Do not alter settings of items/preset values on the service screen that are not stated here.
(7) Unless otherwise stated in the “ADJUSTMENT PROCEDURE” section, follow the settings for the features using the remote control.
Service adjustment flowchart
Power board [SMPS] schematic
How to enter the service menu mode
(1) Press the [INFORMATION] key and the [MUTING] key of the REMOTE CONTROL UNIT simultaneously, and the SERVICE MENU screen  will be displayed.
(2) When the Main Menu is displayed, press any key of the [1] to [0] key to enter the corresponding menu mode.
*Press any of the [1] to [0] keys before the Service Menu mode disappears.
(3) Select the service item using the [FUNCTION Up/Dn key.
(4) Set the value using the [FUNCTION L/R key.
(5) Press the [OK] key to save the value.

How to exit the service menu mode
Press the [INFORMATION] key to exit the Service Menu mode.
Child lock
When there is a TV channel you wish your children not to watch, you can use the CHILD LOCK function to lock out the TV channel. Even when a child chooses a Programme number (PR) in which a locked TV channel has been registered, the screen will change to blue and displaysn (CHILD LOCK) so the TV channel cannot be viewed.
Unless you enter a pre-set ID number by a special operation, the lock cannot be released and the child cannot view the TV channel programmes.
Press the blue button and set the CHILD LOCK function.
Then press the button
(CHILD LOCK) appears and the TV channel is locked.
To reset the CHILD LOCK function:
Press the blue button again. (CHILD LOCK) disappears.
To disable easy resetting of the CHILD LOCK function, the menu disappears by choosing the CHILD LOCK function and pressing the a button as in the ordinary menu operation.


Friday, 14 June 2019

32PFL3505D/F7 Philips (Serial No.: DS1A, DS2A, DS3A, YA1A) LCD TV service mode adjustments, SMPS and back-light inverter schematic

Philips 32PFL3515D/F7 PHILIPS (Serial No.: YA1A), 32PFL3505D/F7 PHILIPS (Serial No.: DS4A), 32PFL3505D/F7 PHILIPS (Serial No.: DS8A, DS9A, YA2A, YA4A)
Service mode
1. Turn the power on.
2. Press [MENU] button to display Setup menu.
3. Select the “Features”.
4. Select “Current Software Info”.
5. Press [0], [6], [2], [5], [9], [6] and [Info] buttons on the remote control unit in this order. The service mode screen appears.
Purity Check Mode
This mode cycles through full-screen displays of red, green, blue, and white to check for non-active pixels.
1. Enter the Service mode.
2. Each time pressing [7] button on the remote control unit, the display changes as follows:
1. Operate the unit for more than 60 minutes.
2. Set the colour analyser and bring the optical receptor to the centre on the LCD-Panel surface after zero point calibration as shown above.
Note: The optical receptor must be set perpendicularly to the LCD Panel surface.
3. Enter the Service mode.
4. Press [3] button on the remote control unit.
5. Press [CHANNEL UP/DOWN] buttons on the remote control unit so that the colour analyser value becomes minimum.
6. To cancel or to exit from the VCOM Adjustment, press [PREV CH] button.
White Balance Adjustment
To mix red, green and blue beams correctly for pure white.
Symptom of Maladjustment: White becomes bluish or reddish.
1. Operate the unit for more than 60 minutes.
2. Input the White Raster(70%=70IRE, 40%=40IRE)
3. Set the colour analyser to the CHROMA mode and bring the optical receptor to the centre on the LCD-Panel surface after zero point calibration.
Note: The optical receptor must be set perpendicularly to the LCD Panel surface.
4. Enter the Service mode. Press [VOLUME DOWN] button on the remote control unit and select “C/D” mode.
 [CUTOFF]
Press [1] button to select “COR” for Red Cutoff adjustment. Press [3] button to select “COB” for Blue Cutoff adjustment.
 [DRIVE]
Press [4] button to select “DR” for Red Drive adjustment. Press [6] button to select “DB” for Blue Drive adjustment.
6. In each colour mode, press [CHANNEL UP/DOWN] buttons to adjust the values of colour.
7. Adjust Cutoff and Drive so that the colour temperature becomes 12000°K (x= 0.272 / y=0.278 ±0.005).
8. To cancel or to exit from the White Balance Adjustment, press [PREV CH] button.
To initialise the LCD TV
The purpose of initialisation is to place the set in a new out of box condition. The customer will be prompted to select a language and program channels after the set has been initialised.
To put the program back at the factory-default, initialise the LCD TV using the following procedure.
1. Turn the power on.
2. Enter the service mode.
- To cancel the service mode, press [POWER] button on the remote control unit.
3. Press [INFO] button on the remote control unit to initialise the LCD television.
4. "INITIALIZED" will appear in the upper right of the screen. "INITIALIZED" color will change to green from red when initialising is completed.
SMPS [Power board] schematic
Back-Light inverter schematic
Purity check mode
Firmware Update
There are two states (the User Upgrade and the Factory Upgrade) in firmware update.
User Upgrade:  Upgrade the firmware only. The setting values are not initialised.
Factory upgrade: Upgrade the firmware and initialise the setting values.
The identification of User Upgrade and Factory Upgrade are done by the filename.
1. Turn the power off and unplug the AC Cord.
2. Insert the USB storage device to the USB port.
3. Plug the AC cord in the wall outlet and turn the power on.
4. The update will start and the following will appear.
If the screen isn’t displayed, repeat from step 1.
5. When the firmware update is completed, the following will appear on the screen.
Remove the USB storage device from the USB port.
Turn the power off and turn the power on again.
Note: When the Factory Upgrade is used, after restarting TV, shift to initial screen menu in service mode. "INITIALIZED" will appear on the upper right of the screen. "INITIALIZED" colour will change to green from red when initialising is completed.

Thursday, 14 March 2019

Mini compact system – Samsung MX H630 – SMPS schematic, wiring details, MPEG update, Power amplifier schematic, MICOM, MPEG Initialization and Update


MPEG Version Check
1) Power On.
2) CD open status.
3) Push the number NEXT for 5 seconds, check the MICOM version.
4) Push the number PREVIOUS for 5 seconds, check the MPEG version.
MPEG Update
1) Insert USB Memory or Update DISC which have Update file, and play. “Update” will be displayed.
2) When finish the Set will be power off > on automatically.
3) And then the Deck is automatically open.
MPEG Reset
During “No Disc” Displayed, push the stop Button 5 seconds. After displayed “INITIALIZE” set will power off automatically.
The inserting method of Region Code after replacing the Main PBA
When replacing the Main PBA and System Micom should be inserted the region code.
The set is not working properly if you don't insert the region code.
The region code is inserted by the remote control
During “AUX” status.
MX-H630 : Push the “ENTER” button 10 Second
When displayed ‘TEST”, import 46 to set the buyer
When displayed ‘– – – ’, import the buyer code.
The buyer setting code can find in the table named “H630 OPTION TABLE_Ver0.1”
It will show the buyer that you set up. Then the buyer setting is succeeded.
Wiring diagram 
AUX/MIC/USB/VOLUME/KEY Control 
Pin connections 
Power amplifier and mute schematic
SMPS schematic
Region option code
The Main Mpeg IC is ES8398ASA. SDRAM IC is M12L64164A. AMP IC is TAS5342.
The Main Mpeg controls each IC in this PCB.
Audio signal is come from CD Mecha, TUNER, AUX, MIC, BT.
Then MPEG IC encode them and sent them to AMP IC.
This signal go to the Crystal Amplifier(TAS5342). And amplified signal is Low Pass Filtered. This signal is real audio signal.

Tuesday, 12 March 2019

TCL 32D1850A/3MT56T2- chassis service mode, service adjustments details and more


MT56-AP chassis are designed for Asia & Pacific (AP) market Ready for Smart TV. It features by its high integration, easy debugging (ADC adjustment free) as well as convenience in terms of maintenance. Fast software upgrade through USB disk facilitates both manufacture and after-sale service. Meantime, a variety of functions involved in Factory Main Menu can not only bring benefits for production, but also satisfy various demands of customers.

[Factory Main Menu (FMM) is divided into Factory menu and Design menu. Factory Menu covers all indispensable functions during manufacture such as White Balance Adjustment, SHOP etc., while Design Menu includes Service Menu, Hotel Menu, Param Setting, Other Setting etc. Some settings like Param Setting and Other Setting is exclusively used by R&D engineer, anyone else shouldn’t change the settings in the menu. When you wish to learn the product information like project ID, project name, Hardware, software version, release date, you can access to Service Menu. In addition, in Hotel Menu,  also provide a great deal of useful functions for specific applications in hotel.]
The software boot for U702 can be programmed by Flash Tool.exe.
 Every set has its unique HDCP key which is purchased from suppliers or HDCP
certification authority. Please check HDCP function in the process of production.
 Once in a while, the software of main board may be upgraded. Please pay attention to use the latest software before production.
Factory Menu
Factory Menu is mainly used for factory production and satisfies various demands of customers. It covers all indispensable functions during manufacture such as Warm up, White Balance, Shop, NVM Reset,Power on mode, USB Clone etc.
Accessing Way
a. When the Factory hotkey item of Factory Menu is disabled (OFF), press Menu button of remote control, then select Settings/Picture, make sure the cursor stop on Contrast item submenu. Finally, press 9, 7, 3, 5 consecutively.
b. When the Factory hotkey item of Factory Menu is enabled (ON, you can see the flashing Factory Captions Info on the lower left corner), press Back button of remote control.
Press RCU “OK” key to enter the submenu.
Press RCU “Right” or “Left” key to change the values.
Press RCU “Right” or “Left” key run the function.
Press RCU “Back” or “Menu” key exit the Factory menu.
Factory Captions Info
While “FactoryKey” is enabled, there is some toggled display information relative to MV, SV, ID, MID, to facilitate 100% quick screening without accessing to whatever else menu:
P (Production/Factory mode flag)
MV (Mboot SW Version)
SV (Main SW Version)
ID (Project ID)
MEMC
Design Menu
Design Menu includes Factory Menu, other, Service Menu, Param Setting, Hotel Menu.
Some settings like Param Setting and Other Menu is exclusively used by R&D engineer, anyone else shouldn’t change the settings in the menu. When you wish to learn the product information like project ID, project name, chassis name, software version, release date, you can access to Service Menu. In addition, in Hotel
Menu, we also provide a great deal of useful functions for specific applications in hotel.
Accessing Way
a. When the Design mode hotkey item is disabled(OFF), press Menu button of remote control, then select Settings/ Picture, make sure the cursor stop on Contrast item
submenu, press 1, 9, 5, 0 consecutively.
b. When the Design mode hotkey item of Design Menu is enabled (ON, you can see the flashing Factory Captions Info on the lower left corner), press Back button of remote control.
Press RCU OK key to enter the submenu.
Press RCU Right/Left key to change the values.
Press RCU Right/Left key run the function.
Press RCU Back/Menu key exit the Factory menu.
Design Captions Information is the same to Factory Captions Info.
Other Menu
The Other Menu contains some TV basic information, with which we can check the TV setting before production.
Service Menu
Service Menu contains some basic information of the device, such as Project ID, Hardware, Software version, USB Update etc. This menu is especially useful for after-sale service.
Param Setting Menu
Param Setting menu contains Sound Setting, Picture Curve, Picture Setting, SSC, DBC, CI Card, Overscan, WIFI CHECK and USB FILE. But it is exclusively used by R&D engineer, anyone else shouldn’t change the settings in the menu.
Test & Alignment
According to the requirement of order, we suggest take the below steps to finish the appropriate settings.
Note:
All tests and measurements mentioned hereafter have to be carried out at a normal mains voltage (100 ~ 240 VAC)
All voltages have to be measured with respect to ground, unless otherwise stated
All final tests have to be done on a complete set including LCD panel in a room with temperature of 25+/-7°C.
The Picture Performance assessment such as White Balance (luminance and colour temperature) has to be performed into subdued lighted room after at least 60min of warm-up in order to avoid any temperature drift influence (colorimetry vs time).
Pre-Conditions and Power Supply Check
Before power-on, please check the board according to the relevant block diagram and circuit diagram, make sure that no serious issue or mistake can destroy the board. For example, the output of DC/DC and LDO should not be shorted to ground.
Supply a suited voltage and power-on, then check the voltage according to the relevant block diagram, circuit diagram and voltage spec, the error should be less than 5%, for example, the voltage for main chip (+3V3, +2.5V, VDDC1V15, 1V5_DDR, etc.), the voltage for TUNER (TU_3V3), the voltage for amplifier (AMP_VCC), etc.
Project ID Modification
There are different ID stored in the EMMC depending on different Panels settings and Model features, but there’s only one key branching Project ID able to ensure normal display. And when you power on the TV set, you should make sure the Project ID is accord with the BOM description. If not, you need to modify the ID. There are two methods to modify the ID:
Change Project ID in Design Menu
In case of “Design mode hotkey” is enabled, press “Back” button to enter Design Menu. To modify Project ID, you need to go through “Service menu
àProject ID”, then press Left or Right key to select suitable ID (Project name is dynamically refreshed). Finally restart the TV set.
In case of “Design mode hotkey” is unabled, you can enter the Design Menu easily with reference to  Design Menu.
Change Project ID with RCU
Press “062598”+”Menu”+”XXX” (XXX represents project ID you’d like to switch to) in the remote control and wait about half minutes, When the set restart automatically, you have successfully changed project ID. below is none exhaustive ProjectID table for reference.
Function Test
Once the Project ID is correct and the TV display normally, plug all external generator devices to relevant inputs/outputs according to their respective test patterns format and check picture content and sound quality accordingly.
LAN/WLAN Test
MAC Address Upgrade
Upgrading MAC address needs to use the tool in factory and through serial command. The specific method is according to the operation of the factory guidance.
DeviceID (DID) and UserID (UID)
Purpose is to allow Other Network Download (OND) and further specific services over dedicated portal based on AP. For such, specific DID (32 bytes) and UID (8 bytes) needs to be paired and overwritten into memory for internal client encryption,as below.
Those DID/UID codes can only be set using UART commands following enclosed SIACP requirements.
LAN Test
A rough LAN test can be done by connecting Ethernet to TV’s RJ45 and check that IP, subnet mask, DNS addresses, which are visible on Home
àSettingsàNetworkàEthernet settingsàIP settings” (ensure that “Internet Connection” is Enabled at first). More in-depth test can be performed faster using suitable UART/IR commands following SIACP requirements. SW will internally manage Network ID (NID) flag controlling all MAC/DID/UID integrity to facilitate PA screening further.
Shop init
At final process stage, it’s necessary to perform Shop init before any packing to leave Factory mode and restore User default presets according to the requirement of order.
This function is accessible by selecting “Factory Menu
àShop”, then pressing RCU “Right ”or” Left” key.
Other faster methods are available on above enclosed SIACP requirements.
Warm-up Test
Following TCL standard and practices, it’s required minimum 15min of Warm-Up that can be considered as Burn-In. Additional aging for White Balance alignment is no more necessary due to consistent picture performance with cloning usage. This function is accessible by selecting “Factory menu
àWarm up”, pressing RCU “Right” or ”Left” key to set it ON, and then it enter in Warm up mode. Press “Menu” key on keyboard to exit the burning mode. Other faster methods are available on above enclosed SIACP requirements.
How to upgrade Mboot
Connect the computer and mainboard VGA port by a serial port tool.
Serial connector definition: VGA/P303: Pin4: RXD VGA Pin11:TXD fig-5
How to upgrade FLASH Software
1. USB Upgrade
Download the update file (generally named V8-MT56551-LF1VXXX.pkg) to the root directory of your USB device, and make sure there’s no other bin file named analogously. Then insert the USB device to USB interface of TV set.
Power on the TV set, Press and hold on the menu key of key board at the same time. If the TV is updating, you’ll see the below screen.
Upgrade process takes about 3~5 minutes.
After updating, the TV set will reset automatically.
Online Upgrade
Download the bin zip file “V8-MT56551-LF1VXXX.Zip” to the root directory of your USB device, and do not change the file name. Then insert the USB device to USB interface of TV set.
Press RCU Menu/Settings/Picture/Contrast/1,9,5,0/Service menu/USB Update /Main Upgrade/Local Update . If the upgrade file is found, TV will give a message that it verifying. TV displays a warning message, it means selecting “confirm” to continue or “cancel” to exit. During updating, do not power off the TV set.
After updating, the TV set will reset automatically.
Network Connection
You can set up your TV so that it can access the Internet through your local area network (LAN) using a wired or wireless connection.
Connect to a wired network
Attach the TV set to your LAN using cable in three ways:
Connecting the LAN port on the TV to an external modem using a Cat 5 cable.
Connecting the LAN port on the TV to an IP Sharer which is connected to an external modem. Use Cat 5 cable for the connection.
Depending on how your network is configured, you may be able to attach the TV to your LAN by connecting the LAN port on your TV directly to a network wall outlet using a network cable. Note that the wall outlet is attached to a modem or router anywhere in your house. Select Home→ Settings→ Network → Ethernet Settings→IP Settings, then the TV will obtain IP address Automatic configuration. In addition, you can set the IP address and password manually.
Connecting to a wireless network
To connect the TV set to your network wirelessly, you need a wireless router or modem and a Wireless LAN Adapter.
If the TV set is equiped with an internal WiFi module, select Home→ Settings→ Network→ Wireless Settings, then turn on Wireless Switch, select a wireless network and press OK to connect.
If you want to connect the TV set to a wireless network by a Wireless High Gain USB Adapter (USB dongle), select Home→ Settings→ Network→ Wireless Settings, then turn on Wireless Switch and External WiFi, and select a wireless network and press OK to connect.
White Balance (WB) Adjustment
The White Balance generally is customized by PQ engineer, and uploaded to the PDM system, anyone else shouldn’t change the value in the menu. If it is necessary to adjust, the following content can offer some reference, but the process of adjusting White Balance is out of the range of this file. Please refer to the relevant technical file of HuiZhou factory of TCL.
White balance adjustment takes the Normal color temperature of HDMI channel as the reference.
Warm and Cold tone is relative to Normal mode. The adjustable gain range is 0~255.
The Normal color temperature of other channel is relative to the Normal mode of HDMI channel. The adjustable gain range is also 0~255.
The manual adjustment is according to the regulation above. Additionally, when manually adjust, it needs to do White Balance in it first.
Take signal generator 22293 as an example, the timing value and pattern value of each source.
Note:
1) The input signal is 80% white when the pattern value of 22293 is 103.
2) The adjustment of White Balance should fulfill TCL matching specification.
SMPS schematic

Wednesday, 6 March 2019

JVC AV-14FR10, JVC AV-14F10 – how to enter the service mode, schematic diagram, service mode adjustments


How to enter the service mode - JVC AV-14FR10/AV-14F10, AV-1434TEE/AV-1434EE, AV-14FTT2/AV-14FTG2/-A – circuit diagram
Replacement of memory IC
This model uses memory ICs. This memory IC data are for proper operation of the video and deflection circuits.  When replacing memory ICs, be sure to use ICs written with the initial values of data.
Procedure for replacing memory IC
(1) Power off
Switch the power off and disconnect the power plug from the wall outlet.
(2) Replace ICs
Be sure to use memory ICs written with the initial data values.
(3) Power on
Connect the power plug into the wall outlet and switch the power on.
(4) Check and set SYSTEM CONSTANT SET. It must not adjust without adjustment signals.
1) Press the DISPLAY key and the PICTURE MODE key of the REMOTE CONTROL UNIT simultaneously. [To display the Service Menu]
2) The SERVICE MENU screen of Fig. 1 will be displayed.
3) While the SERVICE MENU is displayed, again press the DISPLAY key and
PICTURE MODE key simultaneously, and the SYSTEM CONSTANT SET screen will be displayed.
4) Check the setting values of the SYSTEM CONSTANT SET of Table  If the value is different, select the setting item with the MENU ▼/▲key, and set the correct value with the MENU - / + key.
5) Press the DISPLAY key twice, and return to the normal screen.
(5) Receive channel of setting
Refer to the OPERATING INSTRUCTIONS and set the receive channels (channels preset) as described
(6) User Setting
Check the user setting value of Table 2, and if setting value is different, set the correct value.
For setting, refer to the OPERATING INSTRUCTIONS.
NOTE
Although the key position of the RM-C90 remote control unit is different from that of the RM-C364 remote control unit, the functions of both units are the same So please use the attached diagram for the RM-C90 remote control unit for the RM-C364.
By the way, MENU -/+ Key functions in the same manner as for / key.
Adjustment of the SERVICE MENU is made on the basis of the initial setting values ; however, the new setting values which set the screen in its optimum condition may differ from the initial setting.
Do not change the initial Setting Values of the Setting (Adjustment) items not listed In “ADJUSTMENT”.
Replacement of ic301 (if v/c decoder)
For the IC301(IF V/C DECODER) of this model, all data are written in the micro-computer. So, write the data in the microcomputer in accordance with the following procedures before starting adjustment.
(1) Turn the POWER OFF.
(2) Replace the IC301 with a new one.
(3) While pressing MENU button and VOL+ button ON the FRONT CABINET simultaneously, turn the POWER ON. When the POWER is turned ON, the data is written in the micro-computer immediately.
Service adjustment
There are 2 way of adjusting this TV: One is with the REMOTE CONTROL UNIT and the other is the conventional method using adjustment parts and components.
2. The adjustment with the REMOTE CONTROL UNIT is made on the basis of the initial setting values. The setting values which adjust the screen to its optimum condition may differ from the initial setting values.
3. Make sure that connection is correctly made to AC power source.
4. Turn on the power of the set and equipment before use, and start the adjustment procedures after waiting at least 30 minutes.
5. Unless otherwise specified, prepare the most suitable reception or input signal for adjustment.
6. Never touch any adjustment parts, which are not specified in the list for this adjustment VRs, transforms, condensers, etc.
Measuring instrument and fixtures
1. DC voltmeter (or digital voltmeter)
2. Oscilloscope
3. Signal generator (Pattern generator) [PAL / SECAM / NTSC]
4. Remote control unit.
The adjustment using SERVICE MENU
The following adjustment items use the SERVICE MENU in the series of the adjustment. The adjustments are made on the basis of the initial setting values. The adjustment values which adjust the screen to the optimum condition can be different from the initial setting values.
With the SERVICE MENU, various settings can be made, and they are broadly classified in the following items of settings.
1.IF
・・・・・・・・ Adjustment of the IF circuits.
2.V/C
・・・・・ Adjustment of the VIDEO/CHROMA circuit.
3.
・・・・・・・・・・・・・・・ Adjustment of the DEFLECTION circuit.
4.VSM PRESET
・・・・・・・ Adjustment of the initial setting values of VSM condition as STANDARD, SOFT and BRIGHT.
(VSM : Video Status Memory)
5.PRESET
・・・・・・・・・・ Adjustment of the RF circuit [Do not adjust].
6.TURBO TIMER
・・・・・・・・・・・・ For quick setting the TIMER count value, adjustable not only by minuets but also by second.
[Should be OFF].
Key operation of the SERVICE MENU
[Enter to SERVICE MENU]
Press the DISPLAY key and the PICTURE MODE key of the REMOTE CONTROL UNIT simultaneously. Then enter the SERVICE MENU mode,
To Exit from SERVICE MENU
When complete the adjustment work, press the DISPLAY key to return to the SERVICE MENU.
And then press the DISPLAY key again, return to the normal screen.
[Select from SERVICE MENU]
In SERVICE MENU, press the number (1
6) key of the remote control unit, to select any of the adjustment items.
The colours which selected item characters are changed.
Method of setting
IF
 VCO
✓ 1 Key・・・・・・・・・・・・・・・・・・・・・・・・・ Select 1.IF.
✓ 1 Key・・・・・・・・・・・・・・・・・・・・・・・・・ Select 1.VCO
The VCO (CW) screen will be displayed a allow mark when the AFC voltage is at a certain level.
✓ DISPLAY Key・・・・・・・・・・・・・・・・・・ As you press this key twice, you will return to the SERVICE MENU.
DELAY POINT
✓ 1 Key・・・・・・・・・・・・・・・・・・・・・・・・・ Select 1.IF.
✓ 2 Key・・・・・・・・・・・・・・・・・・・・・・・・・ Select 2.DELAY POINT.
✓  MENU -/+ ・・・・・・・・・・・・・・・・・・・・・ Set (adjust) the setting values of the setting items.
DISPLAY Key
・・・・・・・・・・・・・・・・・・・・ When this is pressed twice, you will return to the SERVICE MENU.
V/C, 3.DEF and 4.VSM PRESET
✓ 2~4Key ・・・・・・・・・・・・・・・・・・・・・・・ Select one from 2. V/C, 3. DEF and 4. VSM PRESET.
✓ MENU ▼/▲ Key ・・・・・・・・・・・・・・ Select setting items.
✓ MENU -/+ ・・・・・・・・・・・・・・・・・・・・・ Adjust the values of the items.
✓  DISPLAY Key・・・・・・・・・・・・・・・・・・ When this is pressed, return to the SERVICE MENU.
TURBO TIMER
✓ By pressing the 6 key, you can change the ON or OFF ( should be OFF).
(Should be OFF)
 If it is ON, the timer in TIMER mode changes from 1 minute into 1 sec temporarily.
(It is easier to checks the Operation of TIMER)
If you turn the TV power off, this setting becomes OFF automatically.
Service menu flow chart
Schematic [full]
Click on the pictures to Zoom In