Thursday 14 March 2019

Mini compact system – Samsung MX H630 – SMPS schematic, wiring details, MPEG update, Power amplifier schematic, MICOM, MPEG Initialization and Update


MPEG Version Check
1) Power On.
2) CD open status.
3) Push the number NEXT for 5 seconds, check the MICOM version.
4) Push the number PREVIOUS for 5 seconds, check the MPEG version.
MPEG Update
1) Insert USB Memory or Update DISC which have Update file, and play. “Update” will be displayed.
2) When finish the Set will be power off > on automatically.
3) And then the Deck is automatically open.
MPEG Reset
During “No Disc” Displayed, push the stop Button 5 seconds. After displayed “INITIALIZE” set will power off automatically.
The inserting method of Region Code after replacing the Main PBA
When replacing the Main PBA and System Micom should be inserted the region code.
The set is not working properly if you don't insert the region code.
The region code is inserted by the remote control
During “AUX” status.
MX-H630 : Push the “ENTER” button 10 Second
When displayed ‘TEST”, import 46 to set the buyer
When displayed ‘– – – ’, import the buyer code.
The buyer setting code can find in the table named “H630 OPTION TABLE_Ver0.1”
It will show the buyer that you set up. Then the buyer setting is succeeded.
Wiring diagram 
AUX/MIC/USB/VOLUME/KEY Control 
Pin connections 
Power amplifier and mute schematic
SMPS schematic
Region option code
The Main Mpeg IC is ES8398ASA. SDRAM IC is M12L64164A. AMP IC is TAS5342.
The Main Mpeg controls each IC in this PCB.
Audio signal is come from CD Mecha, TUNER, AUX, MIC, BT.
Then MPEG IC encode them and sent them to AMP IC.
This signal go to the Crystal Amplifier(TAS5342). And amplified signal is Low Pass Filtered. This signal is real audio signal.

Tuesday 12 March 2019

TCL 32D1850A/3MT56T2- chassis service mode, service adjustments details and more


MT56-AP chassis are designed for Asia & Pacific (AP) market Ready for Smart TV. It features by its high integration, easy debugging (ADC adjustment free) as well as convenience in terms of maintenance. Fast software upgrade through USB disk facilitates both manufacture and after-sale service. Meantime, a variety of functions involved in Factory Main Menu can not only bring benefits for production, but also satisfy various demands of customers.

[Factory Main Menu (FMM) is divided into Factory menu and Design menu. Factory Menu covers all indispensable functions during manufacture such as White Balance Adjustment, SHOP etc., while Design Menu includes Service Menu, Hotel Menu, Param Setting, Other Setting etc. Some settings like Param Setting and Other Setting is exclusively used by R&D engineer, anyone else shouldn’t change the settings in the menu. When you wish to learn the product information like project ID, project name, Hardware, software version, release date, you can access to Service Menu. In addition, in Hotel Menu,  also provide a great deal of useful functions for specific applications in hotel.]
The software boot for U702 can be programmed by Flash Tool.exe.
 Every set has its unique HDCP key which is purchased from suppliers or HDCP
certification authority. Please check HDCP function in the process of production.
 Once in a while, the software of main board may be upgraded. Please pay attention to use the latest software before production.
Factory Menu
Factory Menu is mainly used for factory production and satisfies various demands of customers. It covers all indispensable functions during manufacture such as Warm up, White Balance, Shop, NVM Reset,Power on mode, USB Clone etc.
Accessing Way
a. When the Factory hotkey item of Factory Menu is disabled (OFF), press Menu button of remote control, then select Settings/Picture, make sure the cursor stop on Contrast item submenu. Finally, press 9, 7, 3, 5 consecutively.
b. When the Factory hotkey item of Factory Menu is enabled (ON, you can see the flashing Factory Captions Info on the lower left corner), press Back button of remote control.
Press RCU “OK” key to enter the submenu.
Press RCU “Right” or “Left” key to change the values.
Press RCU “Right” or “Left” key run the function.
Press RCU “Back” or “Menu” key exit the Factory menu.
Factory Captions Info
While “FactoryKey” is enabled, there is some toggled display information relative to MV, SV, ID, MID, to facilitate 100% quick screening without accessing to whatever else menu:
P (Production/Factory mode flag)
MV (Mboot SW Version)
SV (Main SW Version)
ID (Project ID)
MEMC
Design Menu
Design Menu includes Factory Menu, other, Service Menu, Param Setting, Hotel Menu.
Some settings like Param Setting and Other Menu is exclusively used by R&D engineer, anyone else shouldn’t change the settings in the menu. When you wish to learn the product information like project ID, project name, chassis name, software version, release date, you can access to Service Menu. In addition, in Hotel
Menu, we also provide a great deal of useful functions for specific applications in hotel.
Accessing Way
a. When the Design mode hotkey item is disabled(OFF), press Menu button of remote control, then select Settings/ Picture, make sure the cursor stop on Contrast item
submenu, press 1, 9, 5, 0 consecutively.
b. When the Design mode hotkey item of Design Menu is enabled (ON, you can see the flashing Factory Captions Info on the lower left corner), press Back button of remote control.
Press RCU OK key to enter the submenu.
Press RCU Right/Left key to change the values.
Press RCU Right/Left key run the function.
Press RCU Back/Menu key exit the Factory menu.
Design Captions Information is the same to Factory Captions Info.
Other Menu
The Other Menu contains some TV basic information, with which we can check the TV setting before production.
Service Menu
Service Menu contains some basic information of the device, such as Project ID, Hardware, Software version, USB Update etc. This menu is especially useful for after-sale service.
Param Setting Menu
Param Setting menu contains Sound Setting, Picture Curve, Picture Setting, SSC, DBC, CI Card, Overscan, WIFI CHECK and USB FILE. But it is exclusively used by R&D engineer, anyone else shouldn’t change the settings in the menu.
Test & Alignment
According to the requirement of order, we suggest take the below steps to finish the appropriate settings.
Note:
All tests and measurements mentioned hereafter have to be carried out at a normal mains voltage (100 ~ 240 VAC)
All voltages have to be measured with respect to ground, unless otherwise stated
All final tests have to be done on a complete set including LCD panel in a room with temperature of 25+/-7°C.
The Picture Performance assessment such as White Balance (luminance and colour temperature) has to be performed into subdued lighted room after at least 60min of warm-up in order to avoid any temperature drift influence (colorimetry vs time).
Pre-Conditions and Power Supply Check
Before power-on, please check the board according to the relevant block diagram and circuit diagram, make sure that no serious issue or mistake can destroy the board. For example, the output of DC/DC and LDO should not be shorted to ground.
Supply a suited voltage and power-on, then check the voltage according to the relevant block diagram, circuit diagram and voltage spec, the error should be less than 5%, for example, the voltage for main chip (+3V3, +2.5V, VDDC1V15, 1V5_DDR, etc.), the voltage for TUNER (TU_3V3), the voltage for amplifier (AMP_VCC), etc.
Project ID Modification
There are different ID stored in the EMMC depending on different Panels settings and Model features, but there’s only one key branching Project ID able to ensure normal display. And when you power on the TV set, you should make sure the Project ID is accord with the BOM description. If not, you need to modify the ID. There are two methods to modify the ID:
Change Project ID in Design Menu
In case of “Design mode hotkey” is enabled, press “Back” button to enter Design Menu. To modify Project ID, you need to go through “Service menu
àProject ID”, then press Left or Right key to select suitable ID (Project name is dynamically refreshed). Finally restart the TV set.
In case of “Design mode hotkey” is unabled, you can enter the Design Menu easily with reference to  Design Menu.
Change Project ID with RCU
Press “062598”+”Menu”+”XXX” (XXX represents project ID you’d like to switch to) in the remote control and wait about half minutes, When the set restart automatically, you have successfully changed project ID. below is none exhaustive ProjectID table for reference.
Function Test
Once the Project ID is correct and the TV display normally, plug all external generator devices to relevant inputs/outputs according to their respective test patterns format and check picture content and sound quality accordingly.
LAN/WLAN Test
MAC Address Upgrade
Upgrading MAC address needs to use the tool in factory and through serial command. The specific method is according to the operation of the factory guidance.
DeviceID (DID) and UserID (UID)
Purpose is to allow Other Network Download (OND) and further specific services over dedicated portal based on AP. For such, specific DID (32 bytes) and UID (8 bytes) needs to be paired and overwritten into memory for internal client encryption,as below.
Those DID/UID codes can only be set using UART commands following enclosed SIACP requirements.
LAN Test
A rough LAN test can be done by connecting Ethernet to TV’s RJ45 and check that IP, subnet mask, DNS addresses, which are visible on Home
àSettingsàNetworkàEthernet settingsàIP settings” (ensure that “Internet Connection” is Enabled at first). More in-depth test can be performed faster using suitable UART/IR commands following SIACP requirements. SW will internally manage Network ID (NID) flag controlling all MAC/DID/UID integrity to facilitate PA screening further.
Shop init
At final process stage, it’s necessary to perform Shop init before any packing to leave Factory mode and restore User default presets according to the requirement of order.
This function is accessible by selecting “Factory Menu
àShop”, then pressing RCU “Right ”or” Left” key.
Other faster methods are available on above enclosed SIACP requirements.
Warm-up Test
Following TCL standard and practices, it’s required minimum 15min of Warm-Up that can be considered as Burn-In. Additional aging for White Balance alignment is no more necessary due to consistent picture performance with cloning usage. This function is accessible by selecting “Factory menu
àWarm up”, pressing RCU “Right” or ”Left” key to set it ON, and then it enter in Warm up mode. Press “Menu” key on keyboard to exit the burning mode. Other faster methods are available on above enclosed SIACP requirements.
How to upgrade Mboot
Connect the computer and mainboard VGA port by a serial port tool.
Serial connector definition: VGA/P303: Pin4: RXD VGA Pin11:TXD fig-5
How to upgrade FLASH Software
1. USB Upgrade
Download the update file (generally named V8-MT56551-LF1VXXX.pkg) to the root directory of your USB device, and make sure there’s no other bin file named analogously. Then insert the USB device to USB interface of TV set.
Power on the TV set, Press and hold on the menu key of key board at the same time. If the TV is updating, you’ll see the below screen.
Upgrade process takes about 3~5 minutes.
After updating, the TV set will reset automatically.
Online Upgrade
Download the bin zip file “V8-MT56551-LF1VXXX.Zip” to the root directory of your USB device, and do not change the file name. Then insert the USB device to USB interface of TV set.
Press RCU Menu/Settings/Picture/Contrast/1,9,5,0/Service menu/USB Update /Main Upgrade/Local Update . If the upgrade file is found, TV will give a message that it verifying. TV displays a warning message, it means selecting “confirm” to continue or “cancel” to exit. During updating, do not power off the TV set.
After updating, the TV set will reset automatically.
Network Connection
You can set up your TV so that it can access the Internet through your local area network (LAN) using a wired or wireless connection.
Connect to a wired network
Attach the TV set to your LAN using cable in three ways:
Connecting the LAN port on the TV to an external modem using a Cat 5 cable.
Connecting the LAN port on the TV to an IP Sharer which is connected to an external modem. Use Cat 5 cable for the connection.
Depending on how your network is configured, you may be able to attach the TV to your LAN by connecting the LAN port on your TV directly to a network wall outlet using a network cable. Note that the wall outlet is attached to a modem or router anywhere in your house. Select Home→ Settings→ Network → Ethernet Settings→IP Settings, then the TV will obtain IP address Automatic configuration. In addition, you can set the IP address and password manually.
Connecting to a wireless network
To connect the TV set to your network wirelessly, you need a wireless router or modem and a Wireless LAN Adapter.
If the TV set is equiped with an internal WiFi module, select Home→ Settings→ Network→ Wireless Settings, then turn on Wireless Switch, select a wireless network and press OK to connect.
If you want to connect the TV set to a wireless network by a Wireless High Gain USB Adapter (USB dongle), select Home→ Settings→ Network→ Wireless Settings, then turn on Wireless Switch and External WiFi, and select a wireless network and press OK to connect.
White Balance (WB) Adjustment
The White Balance generally is customized by PQ engineer, and uploaded to the PDM system, anyone else shouldn’t change the value in the menu. If it is necessary to adjust, the following content can offer some reference, but the process of adjusting White Balance is out of the range of this file. Please refer to the relevant technical file of HuiZhou factory of TCL.
White balance adjustment takes the Normal color temperature of HDMI channel as the reference.
Warm and Cold tone is relative to Normal mode. The adjustable gain range is 0~255.
The Normal color temperature of other channel is relative to the Normal mode of HDMI channel. The adjustable gain range is also 0~255.
The manual adjustment is according to the regulation above. Additionally, when manually adjust, it needs to do White Balance in it first.
Take signal generator 22293 as an example, the timing value and pattern value of each source.
Note:
1) The input signal is 80% white when the pattern value of 22293 is 103.
2) The adjustment of White Balance should fulfill TCL matching specification.
SMPS schematic

Wednesday 6 March 2019

JVC AV-14FR10, JVC AV-14F10 – how to enter the service mode, schematic diagram, service mode adjustments


How to enter the service mode - JVC AV-14FR10/AV-14F10, AV-1434TEE/AV-1434EE, AV-14FTT2/AV-14FTG2/-A – circuit diagram
Replacement of memory IC
This model uses memory ICs. This memory IC data are for proper operation of the video and deflection circuits.  When replacing memory ICs, be sure to use ICs written with the initial values of data.
Procedure for replacing memory IC
(1) Power off
Switch the power off and disconnect the power plug from the wall outlet.
(2) Replace ICs
Be sure to use memory ICs written with the initial data values.
(3) Power on
Connect the power plug into the wall outlet and switch the power on.
(4) Check and set SYSTEM CONSTANT SET. It must not adjust without adjustment signals.
1) Press the DISPLAY key and the PICTURE MODE key of the REMOTE CONTROL UNIT simultaneously. [To display the Service Menu]
2) The SERVICE MENU screen of Fig. 1 will be displayed.
3) While the SERVICE MENU is displayed, again press the DISPLAY key and
PICTURE MODE key simultaneously, and the SYSTEM CONSTANT SET screen will be displayed.
4) Check the setting values of the SYSTEM CONSTANT SET of Table  If the value is different, select the setting item with the MENU ▼/▲key, and set the correct value with the MENU - / + key.
5) Press the DISPLAY key twice, and return to the normal screen.
(5) Receive channel of setting
Refer to the OPERATING INSTRUCTIONS and set the receive channels (channels preset) as described
(6) User Setting
Check the user setting value of Table 2, and if setting value is different, set the correct value.
For setting, refer to the OPERATING INSTRUCTIONS.
NOTE
Although the key position of the RM-C90 remote control unit is different from that of the RM-C364 remote control unit, the functions of both units are the same So please use the attached diagram for the RM-C90 remote control unit for the RM-C364.
By the way, MENU -/+ Key functions in the same manner as for / key.
Adjustment of the SERVICE MENU is made on the basis of the initial setting values ; however, the new setting values which set the screen in its optimum condition may differ from the initial setting.
Do not change the initial Setting Values of the Setting (Adjustment) items not listed In “ADJUSTMENT”.
Replacement of ic301 (if v/c decoder)
For the IC301(IF V/C DECODER) of this model, all data are written in the micro-computer. So, write the data in the microcomputer in accordance with the following procedures before starting adjustment.
(1) Turn the POWER OFF.
(2) Replace the IC301 with a new one.
(3) While pressing MENU button and VOL+ button ON the FRONT CABINET simultaneously, turn the POWER ON. When the POWER is turned ON, the data is written in the micro-computer immediately.
Service adjustment
There are 2 way of adjusting this TV: One is with the REMOTE CONTROL UNIT and the other is the conventional method using adjustment parts and components.
2. The adjustment with the REMOTE CONTROL UNIT is made on the basis of the initial setting values. The setting values which adjust the screen to its optimum condition may differ from the initial setting values.
3. Make sure that connection is correctly made to AC power source.
4. Turn on the power of the set and equipment before use, and start the adjustment procedures after waiting at least 30 minutes.
5. Unless otherwise specified, prepare the most suitable reception or input signal for adjustment.
6. Never touch any adjustment parts, which are not specified in the list for this adjustment VRs, transforms, condensers, etc.
Measuring instrument and fixtures
1. DC voltmeter (or digital voltmeter)
2. Oscilloscope
3. Signal generator (Pattern generator) [PAL / SECAM / NTSC]
4. Remote control unit.
The adjustment using SERVICE MENU
The following adjustment items use the SERVICE MENU in the series of the adjustment. The adjustments are made on the basis of the initial setting values. The adjustment values which adjust the screen to the optimum condition can be different from the initial setting values.
With the SERVICE MENU, various settings can be made, and they are broadly classified in the following items of settings.
1.IF
・・・・・・・・ Adjustment of the IF circuits.
2.V/C
・・・・・ Adjustment of the VIDEO/CHROMA circuit.
3.
・・・・・・・・・・・・・・・ Adjustment of the DEFLECTION circuit.
4.VSM PRESET
・・・・・・・ Adjustment of the initial setting values of VSM condition as STANDARD, SOFT and BRIGHT.
(VSM : Video Status Memory)
5.PRESET
・・・・・・・・・・ Adjustment of the RF circuit [Do not adjust].
6.TURBO TIMER
・・・・・・・・・・・・ For quick setting the TIMER count value, adjustable not only by minuets but also by second.
[Should be OFF].
Key operation of the SERVICE MENU
[Enter to SERVICE MENU]
Press the DISPLAY key and the PICTURE MODE key of the REMOTE CONTROL UNIT simultaneously. Then enter the SERVICE MENU mode,
To Exit from SERVICE MENU
When complete the adjustment work, press the DISPLAY key to return to the SERVICE MENU.
And then press the DISPLAY key again, return to the normal screen.
[Select from SERVICE MENU]
In SERVICE MENU, press the number (1
6) key of the remote control unit, to select any of the adjustment items.
The colours which selected item characters are changed.
Method of setting
IF
 VCO
✓ 1 Key・・・・・・・・・・・・・・・・・・・・・・・・・ Select 1.IF.
✓ 1 Key・・・・・・・・・・・・・・・・・・・・・・・・・ Select 1.VCO
The VCO (CW) screen will be displayed a allow mark when the AFC voltage is at a certain level.
✓ DISPLAY Key・・・・・・・・・・・・・・・・・・ As you press this key twice, you will return to the SERVICE MENU.
DELAY POINT
✓ 1 Key・・・・・・・・・・・・・・・・・・・・・・・・・ Select 1.IF.
✓ 2 Key・・・・・・・・・・・・・・・・・・・・・・・・・ Select 2.DELAY POINT.
✓  MENU -/+ ・・・・・・・・・・・・・・・・・・・・・ Set (adjust) the setting values of the setting items.
DISPLAY Key
・・・・・・・・・・・・・・・・・・・・ When this is pressed twice, you will return to the SERVICE MENU.
V/C, 3.DEF and 4.VSM PRESET
✓ 2~4Key ・・・・・・・・・・・・・・・・・・・・・・・ Select one from 2. V/C, 3. DEF and 4. VSM PRESET.
✓ MENU ▼/▲ Key ・・・・・・・・・・・・・・ Select setting items.
✓ MENU -/+ ・・・・・・・・・・・・・・・・・・・・・ Adjust the values of the items.
✓  DISPLAY Key・・・・・・・・・・・・・・・・・・ When this is pressed, return to the SERVICE MENU.
TURBO TIMER
✓ By pressing the 6 key, you can change the ON or OFF ( should be OFF).
(Should be OFF)
 If it is ON, the timer in TIMER mode changes from 1 minute into 1 sec temporarily.
(It is easier to checks the Operation of TIMER)
If you turn the TV power off, this setting becomes OFF automatically.
Service menu flow chart
Schematic [full]
Click on the pictures to Zoom In